PUBLICATIONS  

From time to time our company provides certain publications in support of the customers and the newcomers of the highly secretive quartz industries. The basic motivation for producing them is to level the playing fields and to assist in creating healthier and more competitive quartz supplies.

It all started with the ill-conceived Brazilian quartz embargo of September of 1974 which resulted in Brazil losing his heretofore unchallenged, First Generation High Purity Quartz monopoly for the wrong reason, namely the assumption that the country had most of the world's best quartz resources, mainly transparent rock crystal.

The First Generation Quartz was replaced by the totally different Second Generation Quartz, as another monopoly. As a result, additional motivations have come from the wasted hundreds of millions of dollars during the past 25 years by mainly ignorant newcomers developing the wrong resources, while hoping to defeat these virtual supply monopolies.

All of our publications have been focused on the latent dangers for the economy and the strategic interests of the United States and her world-wide allies for that matter resulting from the latest quartz supply monopoly and its dependence on a mining and processing area with a fragile infrastructure, by having brought them to the attention of the dependent user industries, and our own governments at state and federal levels.

In connection herewith, our main focus has been the identification and development of the Third Generation High Purity Quartz to be introduced in the near future.

All of our publications are limited editions, which, when sold out will not be reprinted in their original form.


 

Only a few copies are left of:

 High Purity Natural Quartz

Part I: High Purity Natural Quartz for Industrial Use

Part II: High Purity Natural Quartz Markets for Suppliers and Users

Copyright© 1991 by Quartz Technology, Inc.. All rights reserved. Printed in the United States of America. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a data base or retrieval system, without the prior written permission of the publisher. Library of Congress Catalog Card Number: 91-090289

ISBN: 0-9629510-0-5

Published in the United States of America by:

  QUARTZ TECHNOLOGY, INC.

  P. O. Box 268

  Liberty Corner, NJ 07938

Library of Congress Cataloging-in-Publication Data

Part I: High Purity Natural Quartz for Industrial Use

Part II: High Purity Natural Quartz Markets for Suppliers and Users

Author: Lothar Jung


The Region of The Second Generation of High Purity Quartz:

The High Purity Quartz Production Limits of the Spruce Pine District of North Carolina

Copyright© 1997 by Quartz Technology, Inc.. All rights reserved. Printed in the United States of America. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a data base or retrieval system, without the prior written permission of the publisher.

A Special Report by Lothar Jung

Published and Distributed by:

  QUARTZ TECHNOLOGY, INC.

  P. O. Box 268

  Liberty Corner, NJ 07938


Coming Soon:

Third Generation of Natural High Purity Industrial Quartz

Copyright© Quartz Technology, Inc.. All rights reserved.

Planned Publication: Spring of 2000

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Preface to the Second Edition

The First Generation Natural Quartz Resources originated in the early 1900's exclusively from elusive, transparent rock crystals. Industrial quantities came from mainly Brazilian deposits. The generation ended rather abruptly in 1974, triggered by the ill-conceived Brazilian quartz embargo. Its main impact was overcome with the co-incidental introduction of IOTA® quartz as the Second Generation by International Minerals and Chemicals Corporation (IMC), at the initiative and with the help of this author. The quartz was extracted from the pegmatitic, quartz monzonitic plutons of the Spruce Pine District of western North Carolina. Even since the mid 1960's, IMC's "Low Iron Kona Quartz", secretly beneficiated by the earlier General Electric quartz operation (now GE Quartz Inc.) and Toshiba Ceramics and melted into SiO2-glass, helped launch new high intensity lighting and silicon semiconductor industries in the USA and Japan mainly because of its purity rather than its optical qualities.

Several moderately beneficiated IOTA® quartz grades became industry standards in SiO2 glass bodies, such as IOTA®-lined silica bell jars, (snow ball) crucibles, float-zone boats, diffusion and epitaxial tubes, wafer carriers and lamp envelopes. They were paramount to the successful development and maintenance of the emerging world-wide silicon semiconductor, computer chip and high-intensity lighting industries. The granular quartz even proved itself as a nutrient for manmade quartz crystals. But its failure, e. g. in MCVD technology-based optical fibers kept alive searches for resources with better glass melting behavior, including synthetic SiO2. Unnoticed by the US government, IOTA® quartz became one of the world's most strategic minerals in short supply, because of trivial reasons.

It was rather typical for the many quartz misconceptions of those days, that the high purity of the Spruce Pine quartz was wrongly attributed by many to the composition of alaskites rather than pegmatites, based on the official misnomer of its quartz-bearing rocks. Led on by the misnomer, an extensive examination of true alaskitic rock bodies and all kinds of pegmatites ensued for potentially competitive sources. An estimated one hundred million dollars was wasted in the twenty years following 1974. Among several new, world-wide industries, especially those that were based on the use of pegmatite quartz, resulted in failure, for it was then unknown that the strong presence of alkali feldspar especially in alaskites and their pegmatites as well as their typical ionic enrichment processes and often high crystallization temperatures are counter-productive to the creation of high quartz purity.

Indirect evidence of these petrogenetic facts became apparent (to some) in the late 1980's, when newcomer Unimin Corporation, which, after starting on its own and then becoming IMC's successor, inadvertently demonstrated that its new products, IOTA® 4, 5, 6 SV, produced from the insitu Spruce Pine kaolin deposits, chemically weathered original rocks, were of much higher purity than the quartz of the more perthitic rocks explored by IMC, Indusmin Inc. and Feldspar Corporation. This accidental resource discovery further strengthened the District's dominance of industrial quartz.

In the late 1980's, Unimin acquired Indusmin Inc. to reduce potential competition, but was forced by the Anti Trust Division of the Justice Department to divest it for the wrong reason (avoidance of a feldspar monopoly). However, when Feldspar Corporation failed in 1991 to become a second high purity quartz supplier in the District and when its quartz operation wound up in Unimin's possession, this time with government consent (because the company had not been a supplier yet), the calls for competition became louder. By 1992 IOTA® quartz supported an estimated trillion dollar world-wide industry. Even cold war nemeses of the USA, such as the former USSR and China had become dependent on it. Owing to Unimin's quartz monopoly, supplies continued to lag behind demand and prices kept going up. Unimin was clearly overwhelmed, yet seemingly unwilling to yield the supply status quo. Under these circumstances, this author felt compelled to break with the secretive industry tradition, published the first edition on High Purity Natural Quartz for Industrial Use and took other initiatives.

Ironically, just as competent high purity quartz competition began to re-establish itself in the District in 1993 with Quartz Technology/Inmet Mining and Feldspar Corporation/GE Quartz projects, the most vulnerable part of its infrastructure, its water supply, suddenly came under attack by a powerful opponent, caught in a conflict of interest, the federal government. Pushed hastily by anonymous lobbyists, manipulating a duly warned but ignorant, pro-environment/anti-mining administration, a rare, tiny species, known as the Appalachian Elktoe Mussel, was placed on the endangered species list late in 1994 for its recovery in, of all places, the low profile mountain streams of the Nolichucky river system. Orders were received by the mineral processing companies of Spruce Pine in August of 1996 requesting compliance with new High Quality Water Standards (HQW) and only the very naive will underestimate their impact. Compliance will: (a) raise (IOTA®) quartz cost, (b) limit, even reduce its supply and (c) prevent new competition within this fragile watershed.

Not enough. Still one more attack on that water supply had come in 1994, when the town of Spruce Pine, in a move designed to transform itself from the "mineral city" (which it still proclaims to be), into a retirement and recreational community, laid exclusive claim to the upstream waters of the North Toe River as drinking water under new State Watershed Rules. This water had also been the life-line of the upstream mining (Inmet Mining/Quartz Technology project) and agriculture industries. Amidst protests and without the necessary permits, Spruce Pine of Mitchell County, defiantly installed a water pipe line into neighboring Avery County. In 1996 the State's new watershed rules were declared unconstitutional by a North Carolina Superior Court and the case is now headed for the State Supreme Court. But even before the two-pronged attack on the limited water supply, increasing the production of high purity quartz in the District had always been difficult. Recycled water can also be detrimental as Unimin found out in 1997, when it sold several novel and seemingly indestructible pink quartz color varieties produced with, it to its unsuspecting customers.

After 30 years of studying and developing the various quartz resources of the Spruce Pine District, and after weighing the many uncertainties of its weak infrastructure, the mussel, the legal battles over water usage, and its dwindling reserves, this author has come to the conclusion that the Spruce Pine quartz has reached its limits. Much more important than its threatened supplies, however, is the fact, that no higher purity quartz than Unimin's IOTA® 6 SV can ever be produced from its resources. Yet, still higher purity and better melting behavior, along with longevity and lower cost are the keys to the future of natural quartz for semiconductor and optical fiber use.

On the user end in 1997, the vastly expanding MCVD-based optical fiber industries still depended on exotic quartz supplies from underdeveloped countries with virtually no infrastructure (e. g. Madagascar). The 25 year old, IOTA® quartz-dependent US silicon semiconductor industry is preparing to invest 14.4 billion dollars to change over to the 300 mm wafer technology in addition to projecting 15 more years of development of more powerful microprocessors in a revised 1997 National Technology Roadmap for Semiconductors. The latter tasks will demand heretofore unparalleled and challenging miniaturization of individual chip transistors. By the accounts of Intel, this amounts to the following: in 1997, Pentium II = 7.5 million transistors at 0.25 microns, in 2000, Pentium 886 = 15 million transistors at 0.18 microns and in the year 2011, the super chip Pentium 1286 = 1 billion transistors at 0.07 microns. Inevitably, the later targets can only be met with a new generation of higher purity SiO2.

Years of studying different world-wide quartz resources by this author have revealed the existence of even rarer rocks in better infrastructures than those of Spruce Pine, whose quartz purity and melt qualities rival and often exceed forever more expensive synthetic SiO2. These Third Generation Industrial Quartz resources are at the focal point of the new book's investigations into the future of natural quartz in hightech industrial applications.

Bridgewater, New Jersey Lothar Jung

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Last Updated: July 18, 1999